Engineering team

 Mo-Fr: 8:00-17:00

Engineering team

Excellence and Innovation Built Into Gear Design

References

About Us

The power transmission products are designed in the USA, manufactured in the European Union and qualification based on Lean Six Sigma solutions. Through the delivery of professional engineering design, we create expanded applications for machined and molded products, and offer cost and time savings to our customers. Our engineering team provides structural analysis, gear mesh optimizations and creates professional certified gearbox drawings. Our clients may create their own documentation based on our engineering drive train design support or use their own preferred tool supplier, realizing additional cost saving. 

services

25 years of experience

  1. Plastic, Powder metal Drivetrain Design
  2. Custom or Upgrade Gearbox Design
  3. Gearbox Manufacturing, Repairing, Prototyping
  4. Gear train Qualification, Testing
  5. Automated Gear Tester Rig
More information about services 

Engineering Service

MoldedGear LLC has innovative and over 25 years of experience of gearing to optimize the performance of molded polymers, those resulting improved gears that are stronger, quieter, lighter, and more efficient than traditional plastic gears. Our engineering team has a strong understanding of plastic and powder metal gear design. The material selection uses scientific principles to robust respectable design. 

ENGINEERING
SERVICE

Our engineering team has a strong understanding of plastic and powder metal gear design. Improved and optimized gears are stronger, quieter, lighter, and more efficient than traditional standard gears.

CUSTUM or UPGARDE GEARBOX DESIGN

Standard Gearboxes come in a wide range of load capacities. Specify the speed reduction and shaft configurations from our standard gearboxes and we customize them to meet your application needs.

GEARBOX PROOF TESTING and AUTOMATED GEAR TESTER

It is summarized below the type of testing that we usually perform for gearbox qualification and proof testing.

Gearbox Proof Testing

It is summarized below the type of testing that we usually perform for gearbox qualification and proof testing. The gearbox optimization and productivity require application load case or load spectra measurement. The structural analysis includes gear meshes, shafts, and bearings, housing and lubrication optimization. After prototyping the gearbox testing should be performed on automated gear tester rig. Several important tests are required in our lab in order to validate the product.

More information about Gearbox Proof Testing 
  • Assembly phase verification
  • Shimming axial play verification
  • QC measurement of all components and functional fit
  • Assembly gearbox check
  • Structural testing
  • Endurance testing
  • Thermal analysis
  • Noise certification
  • Vibration testing

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 E-mail address:
info@moldedgear.com 

 Phone
+1 202 470 6030