MoldedGear.com LLC is an engineering consulting firm dedicated to helping clients with new product development and design; and the manufacture of metal and plastic gear transmission systems. Through the delivery of professional engineering design we create expanded applications for molded products and offer cost and time savings to our customers.
We concentrate our efforts on various types of actuators and gearbox designs, including planetary or compound epicycle differential gears, crossed axis helical gears, face gears, bevel gears, lantern-crown gear, cycloid, non-circular gear, worm and external and internal spur, and helical gears.
Services also include custom product design, 3D modeling, patent search, troubleshooting existing products, technical feasibility studies; and CAD/FEA stress analysis; design reviews of injection molded parts, powder metal, and sheet metal components; designs for manufacturability; rapid prototyping SLA/SLS; and product testing for OEMs. We do our job with extensive manufacturing knowledge and experience, utilizing state-of-the-art computer technologies.
Our work ethic is based on the belief that success grows out of hard work, and integrity. We believe that new projects can be successfully completed on realistic schedules when proficient engineers and consultants are brought together.
MoldedGear.com
is an engineering consulting firm dedicated to helping clients with new
product development and design; and the manufacture of powder metal and
plastic gear transmission systems. Through the delivery of professional
engineering design we create expanded applications for molded products and
offer cost and time savings to our customers.
We concentrate our efforts on various types
of actuators and gearbox designs, including planetary or compound epicycle
differential gears, crossed axis helical gears, face gears, bevel gears,
worm and external and internal spur, and helical gears. Services also
include custom gear design, troubleshooting existing products, technical feasibility studies;
CAD/FEA stress analysis and 3D modeling; design reviews of injection molded
parts, powder metal, and sheet metal components; designs for
manufacturability; rapid prototyping SLA/SLS; and product testing for OEMs.
We do our job with extensive manufacturing knowledge and experience,
utilizing state-of-the-art computer technologies.
Our work ethic is based on the belief that
success grows out of honesty, hard work, and integrity. We believe that new
projects can be successfully completed on realistic schedules when
proficient engineers and gear consultants are brought together.
With MoldedGear.com on your team, you have
access to three world-class professional services: our New Product Design,
Design for Manufacturability, and Inspection and Qualification services. If
you are a design engineer, an injection molder, an entrepreneur without an
expert engineering team, or an area buyer is using an expensive motor gear,
you?ve come to the right place for solutions. Zoltan
Sostarecz is a gear design specialist with more than ten years experience in the plastic
industry. He holds a Master of Science degree in Mechanical Engineering from the Technical University of
Budapest, Hungary (1986).
Mr. Sostarecz was the Lead Product
Designer, for a QS 9000 plastic injection molder and gearing expert company
in Connecticut. He was a member of the technical support team and served as the internal design consultant.
He has also managed metal to plastic conversions and has been involved in
the design, manufacturing, and testing of many injection molded gears,
pulleys, and gearboxes in the past ten years. He demonstrated keen
analytical skills by performing computer-aided gear design with PGT, UTS,
PowerGear, Software Engineering Service, and several self-authored software
packages. He presented a ?Comparative Evaluation of Design Software for
Plastic Gears.? He summarized the collected information about available
gear design software. He was also an active member of the AGMA
Plastic Gearing Committee, which released the new standard for plastic
gearing. He is a member of the Society of Plastic Engineers and the American
Society of Mechanical Engineers. He has been involved in more than a 100
different projects, including: powder metal and plastic gear design, noise
analysis, problem solving, automatic mail handling, thermal inkjet laser
printers, copiers, automotive HVAC rotary actuator, spiral bevel, household goods,
surgical medical, cameras and related, laser related, test & measurement
equipment. These complex projects required product design, injection molded
tool design, or qualification of injection-molded products.
Please contact:
4200 Wisconsin Ave., NW
PMB # 106-193
Washington, DC 20016-2143
Phone: 202 470 6030
Voice/Fax: 815 642 0434
E-mail: info@MoldedGear.com
WWW: MoldedGear.Com
