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MoldedGear is an engineering consulting firm dedicated to helping clients with new product development and design; and the manufacture of metal and plastic gear transmission systems. Through the delivery of professional engineering design we create expanded applications for molded products and offer cost and time savings to our customers.
We concentrate our efforts on various types of actuators and gearbox designs, including planetary or compound epicycle differential gears, crossed axis helical gears, face gears, bevel gears, lantern-crown gear, cycloid, non-circular gear, worm and external and internal spur, and helical gears.
Services also include custom product design, 3D modeling, patent search, troubleshooting existing products, technical feasibility studies; and CAD/FEA stress analysis; design reviews of injection molded parts, powder metal, and sheet metal components; designs for manufacturability; rapid prototyping SLA/SLS; and product testing for OEMs. We do our job with extensive manufacturing knowledge and experience, utilizing state-of-the-art computer technologies.
Our work ethic is based on the belief that success grows out of hard work, and integrity. We believe that new projects can be successfully completed on realistic schedules when proficient engineers and consultants are brought together.

MoldedGear
1135 Schneider Ave. Unit 3C
Oak Park, IL 60302
Phone: 1 202 470 6030
Voice/Fax: 1 815 642 0434
E-mail: info@MoldedGear.com
WWW: MoldedGear.Com

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MoldedGear is an engineering consulting firm dedicated to helping clients with new product development and design; and the manufacture of powder metal and plastic gear transmission systems. Through the delivery of professional engineering design we create expanded applications for molded products and offer cost and time savings to our customers. We concentrate our efforts on various types of actuators and gearbox designs, including planetary or compound epicycle differential gears, crossed axis helical gears, face gears, bevel gears, worm and external and internal spur, and helical gears. Services also include custom gear design, troubleshooting existing products, technical feasibility studies; CAD/FEA stress analysis and 3D modeling; design reviews of injection molded parts, powder metal, and sheet metal components; designs for manufacturability; rapid prototyping SLA/SLS; and product testing for OEMs. We do our job with extensive manufacturing knowledge and experience, utilizing state-of-the-art computer technologies. Our work ethic is based on the belief that success grows out of honesty, hard work, and integrity. We believe that new projects can be successfully completed on realistic schedules when proficient engineers and gear consultants are brought together. With MoldedGear on your team, you have access to three world-class professional services: our New Product Design, Design for Manufacturability, and Inspection and Qualification services. If you are a design engineer, an injection molder, an entrepreneur without an expert engineering team, or an area buyer is using an expensive motor gear, you?ve come to the right place for solutions. Zoltan Sostarecz is a gear design specialist with more than ten years experience in the plastic industry. He holds a Master of Science degree in Mechanical Engineering from the Technical University of Budapest, Hungary (1986). Mr. Sostarecz was the Lead Product Designer, for a QS 9000 plastic injection molder and gearing expert company in Connecticut. He was a member of the technical support team and served as the internal design consultant. He has also managed metal to plastic conversions and has been involved in the design, manufacturing, and testing of many injection molded gears, pulleys, and gearboxes in the past ten years. He demonstrated keen analytical skills by performing computer-aided gear design with PGT, UTS, PowerGear, Software Engineering Service, and several self-authored software packages. He presented a ?Comparative Evaluation of Design Software for Plastic Gears.? He summarized the collected information about available gear design software. He was also an active member of the AGMA Plastic Gearing Committee, which released the new standard for plastic gearing. He is a member of the Society of Plastic Engineers and the American Society of Mechanical Engineers. He has been involved in more than a 100 different projects, including: powder metal and plastic gear design, noise analysis, problem solving, automatic mail handling, thermal inkjet laser printers, copiers, automotive HVAC rotary actuator, spiral bevel, household goods, surgical medical, cameras and related, laser related, test & measurement equipment. These complex projects required product design, injection molded tool design, or qualification of injection-molded products. Please contact:
1135 Schneider Ave. Unit 3C
Oak Park, IL 60302
Phone: 202 470 6030
Voice/Fax: 815 642 0434
E-mail: info@MoldedGear.com
WWW: MoldedGear.Com